HYPONIC®
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Coupled C-Face
Adapter windows simplify motor installation.
Available for Sizes: A to F.
Mounting Modal 7
Allows unusually compact installations.
Available for Sizes: 6060 to 6265.
Keyed Hollow Bore
Shaft mounted option for reduced envelope dimensions.
Standard option for Sizes C-M.
Options Modal 5
Mill, chemical, food, and outdoor duty packages available.
Available for Sizes: 6060 to 6265.
Governing sanitation bodies such as USDA, FDA, NSF, CFIA and 3-A are recommending higher levels of bacteria control and increased sanitation measures in food and beverage handling environments. With this sanitation focus, there is an industry-wide initiative to increase the chemical concentration, water temperature, and frequency that facilities are cleaning their equipment.
In order to resist high water pressure, humidity, acidity, and caustic environments, Sumitomo Drive Technologies developed the UltraSHIELD360°® package—a tri-layer coating system.
In order to resist high water pressure, humidity, acidity, and caustic environments, Sumitomo Drive Technologies developed the UltraSHIELD360°® package—a tri-layer coating system.
2-Part Epoxy Topcoat
2-Part Epoxy Color Coat
2-Part Epoxy Primer
Quality Food-Grade Components
We offer top of the line food grade components to accompany our speed reducers.
Marathon Powerwash™ Motors
Totally enclosed stainless steel
100% paint-free construction
Double-sealed ball bearings
Cassette Seals
Antimicrobial FKM material
Spinning expels contaminants
Self-contained and self-cleaning
IN/OUTPUTS
MOUNTING
CLICK TO VIEW
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Integral Motor
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Coupled C-Face
•
Quill
•
Keyed Hollow Bore
•
EasyGrip™
•
Shrink Disc
•
Plug-In-Shaft
•
Flange
•
Torque Arm
•
Foot Mount
•
Foot Mount
•
N/A
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N/A
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C-Face Motors
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Stainless Steel Motors
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SHIELD360® Protection
ALL-STEEL HYPOID GEARING
Patented Hyponic® all-steel hypoid gears provide up to 93%
efficiency across all ratios, ensuring quiet, smooth performance
without requiring a cooling fan.
efficiency across all ratios, ensuring quiet, smooth performance
without requiring a cooling fan.
SPLIT HOUSING
Rugged, split housing for horizontal
and vertical applications. Round housing
tops help keep the unit free from debris.
and vertical applications. Round housing
tops help keep the unit free from debris.
SEALS
Multiple lip, harsh duty, and food-
grade designs available to prevent leaks.
grade designs available to prevent leaks.
GEARS
High torque geometry in low-speed gear.
Low-noise geometry in high-speed gears.
Low-noise geometry in high-speed gears.
SLOW-SPEED SHAFT
Shaft projections include captured keyways
with rounded end key inserts to eliminate
stress concentrations.
with rounded end key inserts to eliminate
stress concentrations.
SLOW SPEED SHAFT
DUAL BEARING SUPPORT
HYPOID PINION
The single-piece all-steel hypoidal
pinion lasts millions of cycles without
measurable wear.
pinion lasts millions of cycles without
measurable wear.
C-FACE QUILL
Supported by two bearings for long life, the quill
style motor adapter allows for maximum motor flexibility.
style motor adapter allows for maximum motor flexibility.
DUAL BEARING SUPPORT
MAINTENANCE-FREE
OIL-LOCK®
Standard high-speed
seal arrangement.
seal arrangement.
PINION SHAFTS
Rigid standardized pinion shafts and
housings for better lateral load distribution.
housings for better lateral load distribution.
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HYPONIC®
REQUIRES NO OIL CHANGES AND UP TO 93% EFFICIENT
The Sumitomo Drive Technologies Hyponic® gearing represents hypoid gearing excellence. With millions of Hyponic® units currently in service, the product features a compact, modular housing, maintenance-free grease lubrication, and boasts a gear efficiency of up to 93% across all ratios.
The maintenance-free grease lubrication enables the unit to be mounted in any orientation without custom modifications. In addition to general-purpose solutions, with multiple food-grade options, Hyponic® is perfect for harsh, high-pressure wash-down environments.
The maintenance-free grease lubrication enables the unit to be mounted in any orientation without custom modifications. In addition to general-purpose solutions, with multiple food-grade options, Hyponic® is perfect for harsh, high-pressure wash-down environments.
SPECS
HP RATING
Up to 15 HP
(11 kW)
DIAMETER
3/4in to 2in
TORQUE
Up to 13,100 lb•in
(1,480 N•m)
RATIO RANGE
5:1 up to 1,440:1
RIGHT-ANGLE SPEED REDUCER
Did you know...
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Reducer
Gears
Housing
Lubrication
Output Options
Configurator
REDUCER
Patented Hyponic® gear technology is up to 93% efficient across all ratios and requires no cooling fan. As the hypoidal gear design eliminates the high friction losses inherent to worm gear drives commonly used in similar applications.
The greater efficiency of the Hyponic® allows for use of a smaller motor, resulting in the same performance with much lower electrical costs.
The smooth and quiet operation of the Hyponic® makes it the perfect choice for commercial applications in which a low noise level is desired.
The hypoidal design, quality materials, low operating temperature, and high performance grease result in a reliable unit that does not require maintenance.
A full array of input and output options with standard universal mounting positions provides a product to fit nearly any requirement. These options include solid shaft, hollow bore, shrink disc, quill input shaft, integral motor, and C-Face adapters.
LUBRICATION
The unit is filled with the appropriate grease at assembly. All grease options are maintenance-free grease which eliminates shutdowns for oil or grease changes.
Grease lubrication enables the unit to be mounted in any orientation without custom modifications.
Grease lubrication is an option for all sizes.
The Hyponic® is perfect for harsh, high-pressure wash-down environments with multiple general duty and food grade grease options.
Multiple lip, harsh duty, and food grade seals available to prevent leaks.
OUTPUT OPTIONS
Carbon steel and Stainless shafting are available.
Inch and metric keyed hollow bores for all frame sizes.
Standard Plug-In solid shaft outputs are available.
Shrink disc configurations.
Sumitomo offers Easy-Grip™ Kits, which use unique interchangeable bushings and a shrink disc set to easily attach the gear reducers to standard shafting. This flexibility allows the same gearbox to be used on different size shafts, simplifying initial design considerations and reducing spare unit inventory.
15
HORSEPOWER
3 YR
warranty
1400:1
ratio
Commercial Tolerance
Eliminates the need to have precise machining tolerance on the driven shaft, decreasing its cost.
Reliable
Tension-optimized and virtually indestructible shrink discs guarantee the highest possible degree of safety.
Less Spares
Multiple bushing diameters available for each gear reducer size, reducing spare-part inventory.
Easy Installation & Removal
Simple, fast install with no fretting corrosion or surface damage to halt removal of the reducer.
EASY-GRIP™
3-Part Keyless Shaft Locking System
Easy-Grip™ uses unique interchangeable bushings and a shrink disc set to allow easy attachment of the gear reducers to standard available shafting up to h11 tolerances.
Support Bushing
Positions the reducer axially on the
driven shaft.
driven shaft.
Clamp Bushing
Compensates for the space between the
gear reducer hollow shaft inner diameter and
the diameter of the driven shafts.
gear reducer hollow shaft inner diameter and
the diameter of the driven shafts.
Shrink Disc
Compresses the hub, clamp bushing, and driven
shaft to transmit torque.
shaft to transmit torque.
COMMERCIAL TOLERANCE
RELIABLE
LESS SPARES
EASY INSTALL & REMOVAL
Stainless Steel components available on request. Contact us for availability.
IP54 or IP65
Cabinet Mounted
IP67
the
CHECK
ENGINE
LIGHT
for
SPEED
REDUCERS
LIGHT TREE
Optional for visual
alarm notifications.
alarm notifications.
DIAGNOSTIC UNIT
Multiple Channels of Vibration,
EthernetIP, ProfiNet, and ModBus
communications available, History
Data storage location.
EthernetIP, ProfiNet, and ModBus
communications available, History
Data storage location.
MOUNTING PADS
For ease of sensor placement.
CYCLOSMART®
The Check Engine Light for Speed Reducers
CycloSMART® is a condition monitoring system that provides predictive maintenance by notifying customers—via local ethernet or broadcast— the health of the asset. Thus, minimizing risk while avoiding catastrophic failure.
CycloSMART® is fully customizable and provides real-time condition data of all of our reducers or any piece of rotating equipment. It provides an accurate condition signal without the need for further analysis. Leave the thinking to us!
CycloSMART® is fully customizable and provides real-time condition data of all of our reducers or any piece of rotating equipment. It provides an accurate condition signal without the need for further analysis. Leave the thinking to us!
CYCLOSMART® BENEFITS
Predictive
Machine diagnostics for early warning and detection to avoid failure.
Reliable
Schedule machine downtime to avoid lost production.
Cost-Effective
Lower total cost of ownership.
Optimization
Customizable systems to meet many different application needs.
Expandable
Multi-reducer and component monitoring.
Compatible
16 inputs, communication via Ethernet/IP and Profinet available.
Safe
Monitor assets from the safety of your desk via network connections.
Machine Shop Manufacturing Capabilities
AFTERMARKET
Our personnel are the industry’s most versed gearbox problem solvers. We provide both standard and tailored services, for maximum gearbox life.
EXPERTS IN SERVICE
Global Support, Local Service
With a vast network of engineers and gearing experts, there is no problem we can’t handle.
Our Luftex and Riverside facilities are a core part of our operation. They bring unmatched capabilities and deep expertise in custom gearbox repair and service. Equipped with state-of-the-art technology, we’re built to handle even the largest and most complex gearboxes.
Our Luftex and Riverside facilities are a core part of our operation. They bring unmatched capabilities and deep expertise in custom gearbox repair and service. Equipped with state-of-the-art technology, we’re built to handle even the largest and most complex gearboxes.
REPAIRS
Scheduled & Emergency Repair
Repair services for all your related gearbox needs and 24-72-hour turnaround to the original factory specifications and warranty using our manufactured parts.
ROOT CAUSE INVESTIGATION
Product Support
Apply a wide range of approaches, tools and techniques to uncover the causes of your problems.
FIELD SERVICES
For Your Convenience
Most of the services offered and customized training can be performed on location.
Small & Medium Gearbox Support:
SMA.Service@shi-g.com
Large Industrial Gearbox Support:
SMA.GBTechnical@shi-g.com
Phone:
757-485-3355
CONTACT US
A global power transmission solutions provider.
With facilities strategically located throughout the world, providing comprehensive products and services in your region.
With facilities strategically located throughout the world, providing comprehensive products and services in your region.
U.S. Headquarters
Phone
USA:
757-485-3355
Canada:
905-469-1050
Find Your Representative
Our experienced Sumitomo sales team and extensive network of distributors look forward to helping you.
Manufacturing Hub
& U.S. Headquarters
& U.S. Headquarters
Manufacturing Hub
Assembly & Service
Service
Regional Sales Office
